The latest report titled “Polypropylene Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Polypropylene.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Polypropylene production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Polypropylene Production Process:
1. Polypropylene Production Cost Through slurry polymerization: This report presents the detailed production methodology and cost analysis of Polypropylene industrial production across Polypropylene manufacturing plants. This process employs the use of a heterogenous catalyst which polymerizes propene into polypropylene. The final product is obtained as a fine powder that is moulded into pellets. In addition to this, C4-C6 alkanes are also added to the mixture so that the formation of high molecular weight polymers can be avoided.
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2. Polypropylene Production Cost From gas phase polymerization: This report presents the detailed production methodology and cost analysis of Polypropylene industrial production across Polypropylene manufacturing plants. In gas phase polymerization, propene is used in gas phase as is passed over a heterogenous catalyst. The catalyst polymerizes propene and produces fine powder. The leftover unreacted propene is pumped back into the reactor.
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3. Polypropylene Production Cost Through bulk polymerization: This report provides the thorough economics of Polypropylene industrial production across Polypropylene manufacturing plants. Bulk polymerization uses loop reactors for the polymerization of propene at the pressure of 30-40 atm and in the temperature range 60-80 °C.
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Product Definition:
Polypropylene is a thermoplastic polymer that has a tough and crystalline appearance and belongs to the polyolefin resin family. Its production involves polymerization of propene which can produce atactic, isotactic, or syndiotactic polypropylene polymer. The range of melting point for its homopolymer is 160-165 °C and for copolymer it is 135-159 °C. It has high resistance to chemicals and low weight which makes it popular in automotive and aerospace industries. Polypropylene also has high strength and ability to withstand with rough conditions along with high flexibility and resistance to heat. It is a popular choice in packaging, cast films, consumer goods, and related industries.
Market Drivers:
The market of polypropylene is highly diverse due to its versatile nature. The major market driver of the polymer is the packaging industry. The packaging industry employs it in the production of food containers, bottles, caps, and films. High durability and low affinity to moisture makes polypropylene a desirable choice in this industry. In automotive sector, it is used in interior trim, bumpers, dashboards, door panels, and battery cases as it can stand with the high impacts and harsh weather conditions. In addition to this, it is also popular in textile industry for producing carpets, fibers, geotextiles, etc., of high strength. The polymer also has high resistance to acids, bases, and a variety of different chemicals and thus is employed in the manufacturing of medical devices, surgical equipment, syringes, and packaging materials for pharmaceutical products.
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